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Quick facts:
Profielnorm was approached by a U.S. division specializing in roller conveyors and automation, operating within a larger industrial group. They were in search of a dependable partner for the design and manufacture of custom mezzanines—both in Europe and the United States.
The inquiry involved a large-scale mezzanine spanning approximately 16,000 square feet, designed to support conveyor systems within a deep-freeze mega warehouse in the U.S. After visiting our headquarters in Tholen, the Netherlands, the client chose Profielnorm to bring the project to life.
The result? A robust, high-performance mezzanine system engineered to meet the unique demands of a cutting-edge cold storage facility. Take a closer look at this impressive international collaboration in industrial design and manufacturing!
Quick facts:
Profielnorm engineered a custom steel mezzanine solution designed specifically to support a high-performance, hanging material handling system—where strength and precision were key.
At the heart of the project is a robust steel tower featuring four levels. The first three levels are fully outfitted with wooden flooring (natural finish on top, white underside), complete with safety kickplates and handrails for secure access and use. These floors are built to handle both foot traffic and system integration.
The fourth and highest level of the tower, along with a secondary single-level steel structure mounted on a concrete platform, serve a different purpose: they're dedicated solely to carrying the weight of the suspended material handling equipment.
This project showcases our ability to tailor structural solutions to highly specialized industrial needs. It's not just a mezzanine—it's precision-built infrastructure for automation at scale.
Quick facts:
For a major retail client, we had the opportunity to contribute from the earliest stages of their new distribution center's design.
By taking a practical, no-nonsense approach—and closely aligning our solutions with both the building requirements and budget—we collaboratively developed a highly effective structural concept. The result? A smart, efficient system that perfectly supports the customer's logistical processes and sets a strong foundation for their operational success.
Quick facts:
For a leading supply chain solutions provider, Profielnorm delivered a series of advanced structural systems for a new, ultra-modern distribution center handling over 150,000 unique SKUs.
Covering approximately 400,000 square feet, the facility features around 5 miles of conveyor systems—strategically routed above and below our mezzanine structures to support smooth, uninterrupted logistics operations.
Profielnorm engineered and installed six fully custom system integration mezzanine floors, located across three different halls. Each floor was designed to integrate seamlessly with the automation systems and building layout, optimizing space and ensuring long-term operational efficiency.
This project highlights Profielnorm's ability to deliver complex, large-scale mezzanine solutions tailored to the demands of high-volume, fast-paced distribution environments.
Quick facts:
At Profielnorm, no project is too high to handle—literally. This installation stands out as one of our tallest mezzanine floors ever built, proving once again that the sky is the limit.
The end customer, already familiar with Profielnorm through a previous project, knew exactly what to expect: a reliable, expert solution. That trust led to this ambitious new build.
While the mezzanine spans over 53,800 square feet, what truly sets it apart is the height—soaring to more than 60 feet. Achieving this height safely and securely was the main challenge, requiring precise engineering and a highly stable structure.
Quick facts:
Three customers. Three greenfield projects. One shared challenge: creating mezzanine systems with wide, open spans to support fast, flexible logistics operations.
Two of these clients operate in fashion logistics; the third is a major player in general third-party logistics. Despite their different sectors, they all needed the same thing—maximum usable space beneath the mezzanine for smooth daily operations.
Working closely with each customer and their consultants, we engineered a solution that delivered main beam spans of over 36 feet, with secondary spans stretching up to 20 feet. The result? A streamlined, high-performance mezzanine that met the operational demands of all three facilities—without compromise.
Profielnorm was proud to deliver one versatile mezzanine design proved ideal for three very different logistics environments.
Quick facts:
To support a significant expansion of their product range—from shoes to apparel—a leading footwear company needed additional storage space.
Profielnorm provided a custom two-storey mezzanine floor, designed and installed in a short timeframe. To avoid disruption to the customer’s ongoing e-commerce operations, installation was carried out overnight. The modular design also allows for future expansion, offering a flexible solution that grows with the business.
Quick facts:
For a key international client, Profielnorm successfully delivered a double-deck mezzanine flooring solution across two major logistics halls, covering a total surface area of approximately 430,500 square feet.
This installation formed a vital part of a comprehensive, turn-key warehouse automation project. The mezzanine structures were engineered to integrate seamlessly with advanced logistics systems, including cross sorter conveyors located beneath the decks, as well as free-standing weighing platforms, shelving, and conveyors installed on both levels.
From the early stages of the bid process, Profielnorm took a proactive, consultative approach—offering expert guidance on the mezzanine design to ensure smooth integration with automation systems and storage solutions. This collaborative planning helped maximize operational efficiency and space optimization throughout the facility.
